Point contact abrasive wear behavior of MAX phase materials

The room temperature abrasive wear behavior of three selected MAX phases, Ti₃SiC₂, solution strengthened Ti_2.7Zr_0.3SiC₂ and Cr₂AlC, is investigated by low velocity scratch testing using a diamond conical indentor with a final radius of 100 μm and a cone angle of 120° and applied loads of up to 20 N. All three materials showed a relatively low wear resistance in comparison to most engineering ceramics such as Al₂O_3, Si₃N₄ and SiC. For all three materials, the wear rate scaled more or less linearly with the applied load. The softer Ti₃SiC₂ with a hardness of 2.8 GPa showed the lowest wear resistance with extensive ploughing and grain breakout damage, both within and outside the direct wear track, in particular at the highest load. The hardest material, Ti_2.7Zr_0.3SiC₂, with a hardness of 7.3 GPa, showed a 5 times better wear resistance. The Cr₂AlC with a hardness of 4.8 GPa showed a wear resistance equal to or even better than that of the Ti_2.7Zr_0.3SiC₂. The wear mechanism depends on the applied load and the microstructure of the MAX phase materials tested. For the Ti₃SiC₂ sample, a quasi-plastic deformation behavior occurs below a point load of 10 N, resulting in grain bending, kink band formation and delamination, grain de-cohesion, as well as trans-and intra-granular fracture near the scratch groove. At this load, the Ti_2.7Zr_0.3SiC₂ and Cr₂AlC MAX samples display plastic ploughing, grain boundary cracks and material dislodgments.